If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. Remove old Wire Rope and attach new assembly. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). These include: IP66 Rated Weatherproof What is the Badland ZXR 12000 Lb Winch Best For? With every winching circumstance, theres a risk of potential injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Tools required for assembly and service may not be included. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. They have made the installation relatively easy as compared to other competing models. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). Keep children and bystanders away while operating. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. For a hawse fairlead, the angle should be as close to straight as possible. You are using an out of date browser. Save $250.00 by shopping at Harbor Freight. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. You could lock it up to keep everything secure and cut a hole to run winch line out. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. They are appropriately priced, and are easy to install. Keep wire rope straight to avoid kinking the wire rope. Wear heavy-duty, cut- and abrasion-resistant leather gloves. Do not power the hook all the way into the fairlead or winch. Do not continue use of the winch until the battery is completely run down. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. It may not display this or other websites correctly. Always wearheavy-duty leather gloveswhen handling the winch. This does not influence the price or reviews. But some consumers actually reported that it exceeded that weight. NO LOCKING MECHANISM. I did not see replacement cable for zxr-5000. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. Disconnect the Pendant Controller when not in use. A dead tree is not capable of withstanding that much weight and has weaker roots. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 Keep at least 5 full turns of wire rope on drum. When unpacking, make sure that the product is intact and undamaged. We have other buying guides in the site. It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. A vehicle s transmission is not designed to handle that type of load. Read all instructions. Best Badland Winch Remote For Replacement. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. Note: Check compatibility with your vehicle before purchasing. Save This Manual It is permanently damaged and must not be used. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. It has a very smooth surface to feed your synthetic rope through. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. The first time was on warranty. Examine the wire rope. Two best universal wireless remote controls supporting all the models. Badland ZXR 12000 lb. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Do not loop the wire rope around object and hook onto itself. Check the Winch's electrical connections. Here are some of the top eye-catching pros of this product. It is in the signature Mile Marker orange and black color. But still, precautions should be taken. Do not wrap the wire rope around the object and hook onto the wire rope itself. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. Make sure the Winch will fit the chosen mounting area. Press the ON/OFF button for 3 seconds to activate the wireless remote. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Do not slide wire rope through hands, even with gloves on. Do not operate the winch at extreme angles. This powers the winch only and is rechargeable. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. Find the most comprehensive badland winch parts list for your replacements and upgrades. First of all, check the winch for any breakage or uncovered wires. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Handlebar Control Switch: 3. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. The items listed here are very good items. I have a badlands 12000 lb capacity winch. Badland Winch Parts List: 1. The operator and assistants must carefully plan usage to prevent accidents. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. Winching with a vehicle s transmission in gear or park may damage the transmission. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. Shop products from small business brands sold in Amazons store. The same thing happened to my replacement winch. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. Keep proper footing and balance at all times. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. Anything below IP67 is prone to damage from rain and submerge. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. An installation manual is also part of the package. Owner's Manual & Safety Instructions (PDF) Item 63770; SAVE THIS MANUAL. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. hj60 pictures/PDF maintenance manuals storage: HF has parts. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. This step is necessary to ensure your safety while using the unit. Fairlead: 2. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. Engage clutch before starting. The device will work as long the battery is supplying electricity even when the engine is off. Follow the instructions thoroughly for making your winch install as easy as possible. I cant find a model number, but there is an Item Number #68145 on the label. If voltage is present, replace motor. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . Wear restrictive hair covering to contain long hair. The device alone cannot ensure safety for you and the vehicle. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. The above Badlands winch parts are good quality, affordable, and easy to install. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. But this is a constant danger for all off-road drivers out there. If you are buying a winch for the first time, there will be several queries in your mind. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. The build of the fairlead is stainless steel. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. This will ensure that the safety of the winch is maintained. They are designed and branded by Harbor Freight as Badland ZXR winches. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. All the mounting hardware is included. Fingers may be caught and get pulled into fairlead or drum. then wait about a month or so for them to get in, they come all the way from Chinese town. The body of the winch is entirely dust and waterproof. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. This device is also built to withstand high amounts of water without the danger of any short-circuit. Do not overreach. Press and hold the remote switch for approximately 2 seconds to start using the winch. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. This is especially important before rigging, installing, free spooling, or servicing. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. Synthetic ropes are lighter and flexible than steel cables. However, using it to self-recover your vehicle or someone else's might require some practice and care. Connect the black cable from the battery's negative side to the winch. So far, I dont see any problems with it. Oversized item: cannot be shipped to Alaska or Hawaii. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. The Badland will be made in China using parts sourced horribly. This wire rope is kinked. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. Winch, Badland ZXR 12000 lb. Connect the black ground battery cable directly to the batterys negative terminal. Do not use damaged equipment. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. But it is super strong. The drum or spindle broke on the side closest to the motor. In case it slips or breaks, it will "whiplash" along this line. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. Secure load after moving. All connections must be tight and clean. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Winch Motor: 2. The wireless remote controller will act as a receiver for the wireless remote. Wear restrictive hair covering to contain long hair. Mike El Paso, TX, TLCA 8009. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. The ZXR 12000 Lb winch is IP66-rated waterproof. No hardware to mount or connect the electrical components. The two black wires are on the far right and far left of the red wires. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. Also, they protect your hands from scratches and injuries. How to Install a Badland ZXR 12000 Lb. To use the wireless remote, lift the socket cover to plug the remote switch. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. It also comes with an adapter plate that anchors the winch to the trailer ball. Please read our review of this wireless remote switch. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice.
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